Overhead Crane Inspection in Madison, IL
Overhead crane inspection in Madison, IL. Due to the size and weight of the objects often being lifted by overhead cranes, daily usage can lead to degradation or, worse, a dangerous failure that puts you, your team, or your company at risk. This is why frequent and periodic crane inspections are required to not just keep them working at top efficiency, but to also keep your personnel safe, reduce costly downtime, and extend the life of your equipment.
At Engineered Lifting Systems, we offer on-site crane inspection services to industries and businesses across Madison. We are proud have all of our certifications to perform inspections that meet OSHA, ASME and CMAA standards. To speak with our team about overhead crane inspection or to get started on a quote, do not hesitate to contact us or call our team at 866-756-1200.
Crane Inspection Services Madison
Our Madison overhead crane company is specialized in performing a variety of crane services, such as comprehensive inspections where we go through an extensive crane inspection checklist. The frequency with which you need to have inspections completed will depend upon the environment and type of service that the crane performs.
Inspection services include:
- Initial Crane Inspections
- Periodic Inspections (Monthly to Annual)
- Frequent Inspections (Daily to Monthly)
- A review of existing training and inspection records
- Electronic or written inspection report for your records
- Detailed inspection of limits and limit operation, wire ropes, drive components, mechanical couplings, and brakes
- Consultation on inspection reports and actionable items regarding mechanical issues and hazards or opportunities for improvement
Crane Inspections Checklist | Madison Frequent Crane Inspection
Having a frequent crane inspection performed daily or monthly will diagnose problems before they have the chance to develop into accidents that cause expensive downtime. Over time, normal wear and tear can eventually catch up and damage the structure and components. Operational and visual inspections keep the crane in peak operating condition, which is where we come in!
Frequent inspection includes checking the following list of items:
- Wire ropes – Look for broken strands, fraying, kinks, any deformation or damage to the rope structure, loss of lubricant, etc.
- Hoist chains and end connections – Look for excessive wear, twists, distorted links interfering with proper function, or stretch beyond manufacturer’s recommendations. Add lubrication, if necessary.
- Air or hydraulic systems – Look for leakage or deterioration in tanks, lines, drain pumps, valves, etc.
- Hooks – Look for cracks, deformation, etc.
- Rope reeving – Make sure it is in working-condition according to manufacturers’ recommendations.
- Braking motions – Make sure that stopping distance is normal and that there is not excessive drift.
- Functional operating mechanisms – Look for maladjustment.
- Hoist trolley and bridge – Run through complete motions.
- Safety – Test safety devices and check that warning and other safety labels are present and legible.
OSHA Annual Crane Inspections | Periodic Crane Inspections Madison
Overhead crane safety is regulated by the Occupational Safety and Health Administration (OSHA) in 29 Code of Federal Regulations (CFR) 1910.179 which calls for inspections to be performed periodically in one to 12-month intervals. Other governing bodies include CMAA (Crane Manufacturers Association of America) and ASME (American Society of Mechanical Engineers) which have similar standards.
According to OSHA, periodic inspections include checking the following items:
- Distorted, cracked, or worn parts such as shafts, bearings, rollers, pins, gears, clamping and locking devices
- Loose rivets or bolts
- Worn or cracked drums and sheaves
- Wind, load, and other indicators over their full range
- Excessive wear on ratchets, pawls, linings, and brake system parts
- Excessive chain stretch or wear on chain drive sprockets
- Pitting or deterioration of pushbutton stations, limit switches, and controller contactors
- Improper performance or non-safety-compliant electric, gasoline, diesel, or other power plants
- Corroded, cracked, or deformed members
Initial Crane Inspection in Madison, IL
Any modified, repaired, reinstalled, altered, new, or updated crane should be inspected to ensure compliance before the first use. For instance, ANSI B30.11 requires a Rated Load Test and more before you can use the overhead crane.
These inspections should be performed by experienced OEM representatives to make sure all parts of the system have been installed properly and functionally-tested. These trained technicians must provide a written report on the findings. At Engineered Lifting Systems, we have all pertinent crane inspection certifications in place. Contact us now to take a look at your system before getting to work!
Contact Our Overhead Crane Inspectors in Madison, IL | Engineered Lifting Systems
Let our overhead crane inspectors check out your overhead crane today! For over 15 years, we have been providing industries in Madison with OSHA-compliant crane services of any type. To get started on a quote for overhead crane inspection in Madison, IL, please contact us or call our team at 866-756-1200.