Overhead Crane Inspection Macon County, IL
Overhead crane inspection Macon County, IL. Because of the weight and overall size of the objects that are lifted by overhead cranes, daily operation can lead to deterioration or, worse, a dangerous failure that puts your employees, your company, and your processes at risk. This is precisely why frequent and periodic crane inspections from Engineered Lifting Systems are necessary to not simply keep them operating at peak performance, but also keep your staff safe, reduce costly downtime, and extend the life of your equipment.
Founded in St. Louis in 2004, Engineered Lifting Systems is the Midwest’s answer for your company’s search – providing everything you need for your Macon County, IL overhead crane system. From initial consultation to inspection, maintenance, and repair services, or perhaps even a complete overhead crane brake rebuild, our main objective since that first day in 2004 has been to provide the right inspection services and equipment for your crane system that meets the most demanding manufacturing requirements in Macon County, IL and throughout the Midwest.
For more information regarding overhead crane inspection and to get started on a quote, reach out to us online or call our team at 866-756-1200 or 866-756-1202.
Overhead Crane Inspection Services For Macon County, IL and Midwest Businesses By Engineered Lifting Systems
Our Macon County, IL overhead crane company is specialized in performing many different kinds of crane services, including full inspections in which we will complete an extensive crane inspection checklist – auditing your machines and providing documentation for compliance with industry standards. The frequency of inspection is based on application, environmental, and service factors. Our inspectors on staff are certified to perform inspections for compliance with the following standards:
- Occupational Safety and Health Administration (OSHA)
- American Society of Mechanical Engineers (ASME)
- Construction Management Association of America (CMAA)
Overhead crane inspection services performed by Engineered Lifting Systems in Macon County, IL and throughout the Midwest include:
- Initial Crane Inspections
- Periodic Inspections (monthly to annually)
- Frequent Inspections (daily to monthly)
- A review of existing training and inspection records
- Electronic or written inspection report for your records
- Detailed inspection of drive components, wire ropes, brakes, mechanical couplings, limits and limit operation
- Consultation on inspection reports and actionable items regarding mechanical issues and hazards or opportunities for improvement
Overhead Crane Inspection Checklist | Frequent Inspections in Macon County, IL and Throughout the Midwest
Frequent crane inspections performed monthly or as often as daily can help identify potential problems and address them before a costly accident occurs. The daily usage of your crane means normal wear and tear can eventually catch up and wreak havoc on the components and structure. Operational and visual inspections keep the crane in peak performance, which is where we come in!
Frequent inspections in Macon County, IL and throughout the Midwest include looking over the following components:
- Wire ropes – The Engineered Lifting Systems professionals look for broken strands, fraying, kinks, any deformation or damage to the rope structure, loss of lubricant, etc.
- Hoist chains and end connections – Our specialists look for distorted links interfering with proper function, excessive wear, twists, and stretch beyond manufacturer’s recommendations. If necessary, we add some lubrication.
- Functional operating mechanisms – Our Macon County, IL and Midwest specialists look for maladjustment.
- Air or hydraulic systems – We check for deterioration or leakage in lines, tanks, valves, drain pumps, etc.
- Hooks – We look for deformation, cracks, etc.
- Braking motions – Our specialists make sure that there is no excessive drift and that stopping distance is normal.
- Hoist trolley and bridge – We run through complete motions.
- Rope reeving – We ensure it is in working condition according to manufacturers’ recommendations.
- Safety – Our specialists test safety components and check that warning and other safety labels are present and legible.
OSHA Annual Overhead Crane Inspection | Periodic Inspections in Macon County, IL and Throughout the Midwest
Overhead crane safety is regulated by the OSHA in 29 Code of Federal Regulations (CFR) 1910.179 which calls for inspections to be performed periodically in 1- to 12-month intervals. These regulations for annual inspection are to determine if any deficiencies are observed and if they constitute a safety hazard.
According to OSHA, periodic inspections include checking the following items:
- Distorted, cracked, or worn parts such as shafts, bearings, rollers, pins, gears, clamping and locking devices
- Loose rivets or bolts
- Worn or cracked drums and sheaves
- Wind, load, and other indicators over their full range
- Excessive wear on ratchets, pawls, linings, and brake system parts
- Excessive chain stretch or wear on chain drive sprockets
- Pitting or deterioration of pushbutton stations, limit switches, and controller contactors
- Improper performance or non-safety-compliant electric, gasoline, diesel, or other power plants
- Corroded, cracked, or deformed members
If you neglect to do these crane inspection requirements, not only will it affect your efficiency and reputation, it could lead to costly fines if OSHA were to perform an on-site audit. Give us a call now at 866-756-1200 or 866-756-1202 or contact us online.
Initial Overhead Crane Inspections For New Equipment in Macon County, IL and Throughout the Midwest
Any updated, new, repaired, reinstalled, modified, or altered crane should be inspected to ensure compliance prior to the first use. For instance, ASME’s ANSI B30.11 requires a Rated Load Test confirming that the load rating is less than 80 percent of the maximum load sustained during the test before you can even operate the crane system.
These inspections should be performed by experienced representatives in accordance with OEM recommendations to make sure all parts of the system have been tested and properly installed. These trained technicians must provide a written report of the results. At Engineered Lifting Systems, our team is proud to have the pertinent crane inspection certifications in order. Reach out to us now or give us a call at 866-756-1200 or 866-756-1202 to take a look at your system before getting to work in the Macon County, IL area or elsewhere throughout the Midwest.
Contact the Leading Overhead Crane Inspectors in Macon County, IL, Throughout the Midwest | Engineered Lifting Systems
Let our overhead crane inspectors check out your overhead crane now. Once we complete the inspection, you can get back at it with the peace of mind knowing your overhead crane is up to government standards and your team is safe to do what they do best. An overhead crane at a standstill puts a costly halt to your project, as well as your deadline and your bottom line. Nobody wants that to happen.
Engineered Lifting Systems has been providing Macon County, IL and Midwest businesses with OSHA-compliant crane services of any type, since that first day in 2004. To get begin a quote for overhead crane inspection, contact us or give our experienced specialists a call right now at 866-756-1200 or 866-756-1202.