Overhead Crane Inspection in Washington County, IL
Overhead crane inspection in Washington County, IL. Due to the weight and overall size of the objects often being transported by overhead cranes, daily operation can lead to deterioration or, worse, a dangerous failure that puts your employees, your company, and your processes at risk. Which is why periodic and frequent crane inspections are required to not only keep them operating at top efficiency, but to also keep your personnel safe, reduce costly downtime, and extend the life of your equipment.
At Engineered Lifting Systems, our experienced team offers on-site crane inspection services to businesses and industries across Washington County. We are proud have all of our certifications to perform inspections that meet OSHA, ASME and CMAA standards. To speak with our team about overhead crane inspection or to get started on a quote, please contact us or call our team at 866-756-1200.
Crane Inspection Services Washington County
Our Washington County overhead crane company is specialized in performing many different kinds of crane services, including full inspections in which we will complete an extensive crane inspection checklist. As designated by a qualified person, inspection frequency is based on environmental, application, and service factors.
Inspection services include:
- Initial Crane Inspections
- Frequent Inspections (Daily to Monthly)
- Periodic Inspections (Monthly or Annual)
- A review of existing inspection and training records
- Written or electronic inspection report for your records
- Detailed inspection of limits and limit operation, wire ropes, drive components, mechanical couplings, and brakes
- Consultation on inspection reports and actionable items regarding mechanical issues and hazards or opportunities for improvement
Crane Inspection Checklist | Washington County Frequent Crane Inspection
Having a frequent crane inspection performed daily or monthly will diagnose problems before they have the chance to develop into accidents that cause expensive downtime. Over time, normal wear and tear can eventually catch up and wreak havoc on the components and structure. Visual and operational inspections keep the crane in peak operating condition, which is where our technicians excel!
Frequent inspections include checking the following list of items:
- Wire ropes – Look for broken strands, any damage to the rope structure, kinks, loss of lubricant, fraying, etc.
- Hoist chains and end connections – Look for distorted links interfering with proper function, excessive wear, twists, and stretch beyond manufacturer’s recommendations. Add lubrication, if necessary.
- Air or hydraulic systems – Look for deterioration or leakage in drain pumps, lines, valves, tanks, etc.
- Hooks – Look for deformation, cracks, etc.
- Braking motions – Make sure that stopping distance is normal and that there is not excessive drift.
- Functional operating mechanisms – Look for maladjustment.
- Hoist trolley and bridge – Run through complete motions.
- Safety – Test safety devices and check that warning and other safety labels are present and legible.
- Rope reeving – Make sure it is in working-condition according to manufacturers’ recommendations.
OSHA Annual Crane Inspections | Washington County Periodic Crane Inspection
Overhead crane safety is regulated by the Occupational Safety and Health Administration (OSHA) in 29 Code of Federal Regulations (CFR) 1910.179 which calls for inspections to be performed periodically in one to 12-month intervals. Other governing bodies include CMAA (Crane Manufacturers Association of America) and ASME (American Society of Mechanical Engineers) which have similar standards.
According to OSHA, periodic inspection includes checking the following items:
- Corroded, cracked, or deformed members
- Loose rivets or bolts
- Worn or cracked drums and sheaves
- Distorted, cracked, or worn parts such as shafts, bearings, rollers, pins, gears, clamping and locking devices
- Excessive wear on ratchets, pawls, linings, and brake system parts
- Wind, load, and other indicators over their full range
- Improper performance or non-safety-compliant electric, gasoline, diesel, or other power plants
- Excessive chain stretch or wear on chain drive sprockets
- Pitting or deterioration of pushbutton stations, limit switches, and controller contactors
Initial Crane Inspections in Washington County, IL
Any new, reinstalled, modified, altered, repaired, or updated crane needs to be inspected to ensure compliance before the first use. For instance, ANSI B30.11 requires a Rated Load Test and more before you can use the overhead crane.
These inspections should be performed by certified OEM representatives to make sure all parts of the system have been tested and properly installed. These trained technicians must provide a full report on the findings. At Engineered Lifting Systems, our team is proud to have the pertinent crane inspection certifications in place. Contact us now to come take a look at your new crane before getting started!
Contact Our Overhead Crane Inspectors Washington County, IL | Engineered Lifting Systems
Let our overhead crane inspectors take a look at your system today! For over 15 years, we have been providing industries in Washington County with OSHA-compliant crane services of all kinds. To get started on a quote for overhead crane inspection in Washington County, IL, please contact us or call our team at 866-756-1200.