Overhead Crane Inspection in Decatur, IL
Overhead crane inspection in Decatur, IL. Due to the size and weight of the objects that are lifted by overhead cranes, daily operation can lead to degradation or, worse, a dangerous failure that puts your employees, your company, and your processes at risk. This is why periodic and frequent crane inspections are required to not only keep them working at top efficiency, but to also keep your personnel safe, reduce costly downtime, and extend the life of your equipment.
At Engineered Lifting Systems, we offer on-site crane inspection services to businesses and industries in Decatur. Our inspectors on staff are certified to perform inspections for compliance with ASME, CMAA, and OSHA standards. To speak with our team about overhead crane inspection or to get started on a quote, do not hesitate to call 866-756-1200 or contact us.
Crane Inspection Services Decatur
Our Decatur overhead crane company is specialized in performing all types of crane services, such as comprehensive inspections where we go through an extensive crane inspection checklist. The frequency with which you need to have inspections completed will depend upon the environment and type of service that the crane performs.
Inspection services include:
- Frequent Inspections (Daily or monthly)
- Periodic Inspections (Monthly or annual)
- Initial Crane Inspections
- Written or electronic inspection report for your records
- A review of existing inspection and training records
- Detailed inspection of brakes, drive components, mechanical couplings, wire ropes, limits and limit operation
- Consultation on inspection reports and actionable items regarding mechanical issues, hazards, or opportunities for improvement
Crane Inspection Checklist | Decatur Frequent Crane Inspection
Frequent crane inspections performed monthly or as often as daily can help identify potential problems and address them before a costly accident occurs. The daily usage of your crane means normal wear and tear can eventually catch up and wreak havoc on the components and structure. Visual and operational inspections keep the crane in optimal operating condition, which is where our technicians excel!
Frequent inspections include checking the following list of items:
- Wire ropes – Look for broken strands, any damage to the rope structure, kinks, loss of lubricant, fraying, etc.
- Hoist chains and end connections – Look for distorted links interfering with proper function, excessive wear, twists, and stretch beyond manufacturer’s recommendations. Add lubrication, if necessary.
- Air or hydraulic systems – Look for leakage or deterioration in lines, tanks, valves, drain pumps, etc.
- Hooks – Look for cracks, deformation, etc.
- Braking motions – Make sure that stopping distance is normal and that there is not excessive drift.
- Functional operating mechanisms – Look for maladjustment.
- Hoist trolley and bridge – Run through complete motions.
- Safety – Test safety devices and check that warning and other safety labels are present and legible.
- Rope reeving – Make sure it is in working-condition according to manufacturers’ recommendations.
OSHA Annual Crane Inspections | Periodic Crane Inspections Decatur
Overhead crane safety is regulated by the Occupational Safety and Health Administration (OSHA) in 29 Code of Federal Regulations (CFR) 1910.179 which dictates that inspections should be performed on a periodic basis of every one to 12 months. Other governing bodies include ASME (The American Society of Mechanical Engineers) and CMAA (Crane Manufacturers Association of America) which have similar standards.
According to OSHA, periodic inspection includes checking the following items:
- Wind, load, and other indicators over their full range
- Worn or cracked drums and sheaves
- Loose rivets or bolts
- Corroded, cracked, or deformed members
- Distorted, cracked, or worn parts such as shafts, bearings, rollers, pins, gears, clamping and locking devices
- Pitting or deterioration of pushbutton stations, limit switches, and controller contactors
- Improper performance or non-safety-compliant electric, gasoline, diesel, or other power plants
- Excessive wear on ratchets, pawls, linings, and brake system parts
- Excessive chain stretch or wear on chain drive sprockets
Initial Crane Inspection Decatur, IL
Any modified, repaired, reinstalled, altered, new, or updated crane is required to be inspected to ensure compliance prior to the first use. For instance, ANSI B30.11 requires a Rated Load Test and more before you can use the overhead crane.
These inspections should be performed by qualified OEM representatives to make sure all working components have been tested and properly installed. These trained technicians need to provide a full report on the findings. At Engineered Lifting Systems, our team is proud to have the pertinent crane inspection certifications in place. Contact us today to come take a look at your new crane before getting started!
Get in Touch With Our Overhead Crane Inspectors in Decatur, IL | Engineered Lifting Systems
Let our overhead crane inspectors take a look at your overhead crane today! Since 2004, we have been providing industries in Decatur with OSHA-compliant crane services of any type. To get started on a quote for overhead crane inspection in Decatur, IL, please contact us or call our team at 866-756-1200.