Overhead Crane Inspection in Mattoon, IL
Overhead crane inspection in Mattoon, IL. Due to the weight and overall size of the objects often being transported by overhead cranes, daily usage can lead to deterioration or, worse, a dangerous failure that puts you, your team, or your company at risk. Which is why periodic and frequent crane inspections are required to not only keep them working at top efficiency, but to also keep your personnel safe, reduce costly downtime, and extend the life of your equipment.
At Engineered Lifting Systems, our experienced team offers on-site crane inspection services to industries and businesses across Mattoon. Our inspectors on staff are certified to perform inspections for compliance with OSHA, ASME and CMAA standards. To speak with our team about overhead crane inspection or to get started on a quote, do not hesitate to contact us or call our team at 866-756-1200.
Crane Inspection Services Mattoon
Our Mattoon overhead crane company is specialized in performing a variety of crane services, including full inspections where we go through an extensive crane inspection checklist. As designated by a qualified person, inspection frequency is based on environmental, application, and service factors.
Inspection services offered by Engineered Lifting Systems:
- Initial Crane Inspections
- Periodic Inspections (Monthly to Annual)
- Frequent Inspections (Daily to Monthly)
- A review of existing training and inspection records
- Electronic or written inspection report for your records
- Detailed inspection of limits and limit operation, wire ropes, drive components, mechanical couplings, and brakes
- Consultation on inspection reports and actionable items regarding mechanical issues and hazards or opportunities for improvement
Crane Inspections Checklist | Mattoon Frequent Crane Inspection
Frequent crane inspections performed monthly or as often as daily can help identify potential problems and address them before a costly accident occurs. The daily usage of your crane means normal wear and tear can eventually catch up and wreak havoc on the components and structure. Operational and visual inspections keep the crane in peak performance, which is where we come in!
Frequent inspections include checking the following list of items:
- Wire ropes – Look for broken strands, fraying, kinks, any deformation or damage to the rope structure, loss of lubricant, etc.
- Hoist chains and end connections – Look for excessive wear, twists, distorted links interfering with proper function, or stretch beyond manufacturer’s recommendations. Add lubrication, if necessary.
- Air or hydraulic systems – Look for deterioration or leakage in tanks, lines, drain pumps, valves, etc.
- Hooks – Look for deformation, cracks, etc.
- Braking motions – Make sure that stopping distance is normal and that there is not excessive drift.
- Functional operating mechanisms – Look for maladjustment.
- Hoist trolley and bridge – Run through complete motions.
- Safety – Test safety devices and check that warning and other safety labels are present and legible.
- Rope reeving – Make sure it is in working-condition according to manufacturers’ recommendations.
OSHA Annual Crane Inspection | Mattoon Periodic Crane Inspection
Overhead crane safety is regulated by the Occupational Safety and Health Administration (OSHA) in 29 Code of Federal Regulations (CFR) 1910.179 which calls for inspections to be performed periodically in one to 12-month intervals. Other governing bodies include CMAA (Crane Manufacturers Association of America) and ASME (American Society of Mechanical Engineers) which have similar standards.
According to OSHA, periodic inspection includes checking the following items:
- Corroded, cracked, or deformed members
- Loose rivets or bolts
- Worn or cracked drums and sheaves
- Distorted, cracked, or worn parts such as shafts, bearings, rollers, pins, gears, clamping and locking devices
- Excessive wear on ratchets, pawls, linings, and brake system parts
- Wind, load, and other indicators over their full range
- Improper performance or non-safety-compliant electric, gasoline, diesel, or other power plants
- Excessive chain stretch or wear on chain drive sprockets
- Pitting or deterioration of pushbutton stations, limit switches, and controller contactors
Initial Crane Inspections Mattoon, IL
Any new, reinstalled, modified, altered, repaired, or updated crane needs to be inspected to ensure compliance prior to the first use. For instance, ANSI B30.11 requires a Rated Load Test and more before you are able to use the crane system.
These inspections should be performed by experienced OEM representatives to ensure that all working components have been installed properly and functionally-tested. These trained technicians need to provide a written report on the findings. At Engineered Lifting Systems, our team is proud to have the pertinent crane inspection certifications in place. Contact us now to take a look at your system before getting to work!
Contact Our Overhead Crane Inspectors Mattoon, IL | Engineered Lifting Systems
Let our overhead crane inspectors check out your system today! For over 15 years, we have been providing industries in Mattoon with OSHA-compliant crane services of all kinds. To get started on a quote for overhead crane inspection in Mattoon, IL, please contact us or call our team at 866-756-1200.