Overhead Crane Inspection in Waterloo, IL
Overhead crane inspection in Waterloo, IL. Due to the weight and overall size of the objects that are transported by overhead cranes, daily operation can lead to degradation or, worse, a dangerous deficiency that puts your employees, your company, and your processes at risk. Which is why periodic and frequent crane inspections are required to not just keep them working at peak performance, but to also keep your personnel safe, reduce costly downtime, and extend the life of your equipment.
At Engineered Lifting Systems, our experienced team offers on-site crane inspection services to industries and businesses in Waterloo. We are proud have all of our certifications to perform inspections that meet ASME, CMAA, and OSHA standards. To speak with our team about overhead crane inspection or to get started on a quote, do not hesitate to call 866-756-1200 or contact us.
Crane Inspection Services Waterloo
Our Waterloo overhead crane company is experienced in performing a variety of crane services, such as full inspections where we go through an extensive crane inspection checklist. The frequency with which you need to have inspections completed will depend upon the environment and type of service that the crane performs.
Inspection services offered by Engineered Lifting Systems:
- Initial Crane Inspections
- Periodic Inspections (Monthly to Annual)
- Frequent Inspections (Daily to Monthly)
- A review of existing training and inspection records
- Electronic or written inspection report for your records
- Detailed inspection of drive components, wire ropes, brakes, mechanical couplings, limits and limit operation
- Consultation on inspection reports and actionable items regarding mechanical issues and hazards or opportunities for improvement
Crane Inspection Checklist | Waterloo Frequent Crane Inspection
Having a frequent crane inspection performed daily or monthly will diagnose problems before they have the chance to develop into accidents that cause expensive downtime. The daily usage of your crane means normal wear and tear can eventually catch up and wreak havoc on the structure and components. Visual and operational inspections keep the crane in optimal operating condition, which is where our technicians excel!
Frequent inspections include checking the following list of items:
- Wire ropes – Look for broken strands, fraying, kinks, any deformation or damage to the rope structure, loss of lubricant, etc.
- Hoist chains and end connections – Look for excessive wear, twists, distorted links interfering with proper function, or stretch beyond manufacturer’s recommendations. Add lubrication, if necessary.
- Air or hydraulic systems – Look for deterioration or leakage in lines, tanks, valves, drain pumps, etc.
- Hooks – Look for deformation, cracks, etc.
- Rope reeving – Make sure it is in working-condition according to manufacturers’ recommendations.
- Braking motions – Make sure that stopping distance is normal and that there is not excessive drift.
- Functional operating mechanisms – Look for maladjustment.
- Hoist trolley and bridge – Run through complete motions.
- Safety – Test safety devices and check that warning and other safety labels are present and legible.
OSHA Annual Crane Inspections | Periodic Crane Inspections Waterloo
Overhead crane safety is regulated by the Occupational Safety and Health Administration (OSHA) in 29 Code of Federal Regulations (CFR) 1910.179 which dictates that inspections should be performed on a periodic basis of every one to 12 months. Other governing bodies include ASME (The American Society of Mechanical Engineers) and CMAA (Crane Manufacturers Association of America) which have similar standards.
According to OSHA, periodic inspections include checking the following items:
- Wind, load, and other indicators over their full range
- Worn or cracked drums and sheaves
- Loose rivets or bolts
- Corroded, cracked, or deformed members
- Distorted, cracked, or worn parts such as shafts, bearings, rollers, pins, gears, clamping and locking devices
- Pitting or deterioration of pushbutton stations, limit switches, and controller contactors
- Improper performance or non-safety-compliant electric, gasoline, diesel, or other power plants
- Excessive wear on ratchets, pawls, linings, and brake system parts
- Excessive chain stretch or wear on chain drive sprockets
Initial Crane Inspections in Waterloo, IL
Any modified, repaired, reinstalled, altered, new, or updated crane is required to be inspected to ensure compliance prior to the first use. For example, ANSI B30.11 requires a Rated Load Test and more before you are able to use the overhead crane.
These inspections should be performed by certified OEM representatives to make sure all parts of the system have been tested and properly installed. These trained technicians must provide a written report of the findings. At Engineered Lifting Systems, we have all pertinent crane inspection certifications in order. Contact us today to come take a look at your new crane before getting started!
Get in Touch With Our Overhead Crane Inspectors Waterloo, IL | Engineered Lifting Systems
Let our overhead crane inspectors check out your system now! Since 2004, we have been providing businesses in Waterloo with OSHA-compliant crane services of all kinds. To get started on a quote for overhead crane inspection in Waterloo, IL, please contact us or call our team at 866-756-1200.