Overhead Crane Inspection Waterloo, IL
Overhead crane inspection Waterloo, IL. Due to the weight and overall size of the objects often being transported by overhead cranes, daily usage can lead to decline or, worse, a dangerous breakdown that puts your employees, your company, and your processes at risk. This is exactly the reason periodic and frequent crane inspections from Engineered Lifting Systems are necessary to not simply keep them working at top efficiency, but to also keep your staff safe, reduce costly downtime, and extend the life of your equipment.
Founded in St. Louis in 2004, Engineered Lifting Systems is the Midwest’s crane solution – providing everything you need for your Waterloo, IL overhead crane system. From initial consultation to inspection, repair services, and maintenance, or perhaps even a complete overhead crane brake rebuild, our primary objective since that first day in 2004 has been to provide the best inspection services and equipment for your overhead crane system that meets the most challenging manufacturing requirements in Waterloo, IL and throughout the Midwest.
To learn more about overhead crane inspection and to get started on a quote, contact us online or call our staff at 866-756-1200 or 866-756-1202.
Overhead Crane Inspection Services For Waterloo, IL and Midwest Businesses By Engineered Lifting Systems
Our Waterloo, IL overhead crane company is specialized in performing a variety of crane services, including comprehensive inspections in which we will complete an extensive crane inspection checklist – auditing your machines and providing the necessary documentation for compliance with industry regulations. Inspection frequency is based on application, environmental, and service factors. Our staff inspectors are certified to perform inspections for compliance with the following standards:
- Occupational Safety and Health Administration (OSHA)
- American Society of Mechanical Engineers (ASME)
- Construction Management Association of America (CMAA)
Overhead crane inspection services performed by Engineered Lifting Systems in Waterloo, IL and throughout the Midwest include:
- Frequent Inspections (daily or monthly)
- Periodic Inspections (monthly or annually)
- Initial Crane Inspections
- Written or electronic inspection report for your records
- A review of existing inspection and training records
- Detailed inspection of drive components, wire ropes, brakes, mechanical couplings, limits and limit operation
- Consultation on inspection reports and actionable items regarding mechanical issues, hazards, or opportunities for improvement
Overhead Crane Inspection Checklist | Frequent Inspections in Waterloo, IL and Throughout the Midwest
Having a frequent crane inspection performed daily or monthly will diagnose problems before they have the chance to develop into accidents that cause expensive downtime. Over time, normal wear and tear can eventually catch up and damage the structure and components. Visual and operational inspections keep the crane in peak performance, which is where we come in!
Frequent inspection in Waterloo, IL and throughout the Midwest includes examining the following components:
- Wire ropes – The Engineered Lifting Systems professionals look for any damage or deformation to the rope structure, fraying, loss of lubricant, broken strands, kinks, etc.
- Hoist chains and end connections – Our specialists look for stretch beyond manufacturer’s recommendations, twists, distorted links interfering with proper function, or excessive wear. If necessary, we add some lubrication.
- Functional operating mechanisms – Our Waterloo, IL and Midwest specialists look for maladjustment.
- Air or hydraulic systems – We check for leakage or deterioration in lines, tanks, valves, drain pumps, etc.
- Hooks – We look for deformation, cracks, etc.
- Braking motions – Our specialists make sure that there is no excessive drift and that stopping distance is normal.
- Hoist trolley and bridge – We run through complete motions.
- Rope reeving – We make sure it is in working condition according to manufacturers’ recommendations.
- Safety – Our specialists test safety devices and check that warning and other safety labels are apparent and legible.
OSHA Annual Overhead Crane Inspection | Periodic Inspections in Waterloo, IL and Throughout the Midwest
Overhead crane safety is regulated by the OSHA in 29 Code of Federal Regulations (CFR) 1910.179 which dictates that inspections should be performed on a periodic basis of every one to 12 months. These standards for yearly inspection are to determine if any deficiencies are observed and if they constitute a safety hazard.
According to OSHA, periodic inspection includes checking the following items:
- Distorted, cracked, or worn parts such as shafts, bearings, rollers, pins, gears, clamping and locking devices
- Loose rivets or bolts
- Worn or cracked drums and sheaves
- Wind, load, and other indicators over their full range
- Excessive wear on ratchets, pawls, linings, and brake system parts
- Excessive chain stretch or wear on chain drive sprockets
- Pitting or deterioration of pushbutton stations, limit switches, and controller contactors
- Improper performance or non-safety-compliant electric, gasoline, diesel, or other power plants
- Corroded, cracked, or deformed members
If you fail to do these crane inspection requirements, not only will it affect your efficiency and reputation, it could lead to fines if OSHA performs a sudden, on-site audit. Give us a call now at 866-756-1200 or 866-756-1202 or reach out to us online.
Initial Overhead Crane Inspections For New Equipment in Waterloo, IL and Throughout the Midwest
Any modified, repaired, reinstalled, altered, new, or updated crane is required to be inspected to ensure compliance prior to the first use. For example, ASME’s ANSI B30.11 requires a Rated Load Test confirming that the load rating is no more than 80 percent of the maximum load sustained during the test before you are able to even operate the crane system.
These inspections should be performed by qualified representatives in accordance with OEM recommendations to ensure that all working components have been tested and properly installed. These trained technicians need to provide a full report on the results. At Engineered Lifting Systems, we have all pertinent crane inspection certifications in place. Contact us right away or call us at 866-756-1200 or 866-756-1202 to take a look at your system before getting to work in the Waterloo, IL area or elsewhere throughout the Midwest.
Reach Out To the Leading Overhead Crane Inspectors in Waterloo, IL, Throughout the Midwest | Engineered Lifting Systems
Let our overhead crane inspectors check out your overhead crane now. Once we are finished, you can get back at it with the peace of mind knowing your overhead crane is up to government regulations and your crew is safe to do what they do best. An overhead crane at a standstill puts an abrupt halt to your project, as well as your deadline and your bottom line. Nobody wants that to happen.
Since that first day in 2004, we have been providing Waterloo, IL and Midwest companies with OSHA-compliant crane services of any type. To get started on a quote for overhead crane inspection, contact us or call our experienced specialists right now at 866-756-1200 or 866-756-1202.