Overhead Crane Inspection in Collinsville, IL
Overhead crane inspection in Collinsville, IL. Due to the weight and overall size of the objects that are transported by overhead cranes, daily usage can lead to decline or, worse, a dangerous breakdown that puts you, your team, or your company at risk. This is why frequent and periodic crane inspections are required to not only keep them operating at top efficiency, but to also reduce expensive downtime, extend the life of your crane system, and keep your staff safe.
At Engineered Lifting Systems, we offer on-site crane inspection services to businesses and industries across Collinsville. We are proud have all of our certifications to perform inspections that meet OSHA, ASME and CMAA standards. To speak with our team about overhead crane inspection or to get started on a quote, do not hesitate to contact us or call our team at 866-756-1200.
Crane Inspection Services Collinsville
Our Collinsville overhead crane company is specialized in performing a variety of crane services, such as comprehensive inspections where we go through an extensive crane inspection checklist. As designated by a qualified person, inspection frequency is based on environmental, application, and service factors.
Inspection services offered by Engineered Lifting Systems:
- Initial Crane Inspections
- Periodic Inspections (Monthly to Annual)
- Frequent Inspections (Daily to Monthly)
- A review of existing training and inspection records
- Electronic or written inspection report for your records
- Detailed inspection of brakes, drive components, mechanical couplings, wire ropes, limits and limit operation
- Consultation on inspection reports and actionable items regarding mechanical issues, hazards, or opportunities for improvement
Crane Inspection Checklist | Frequent Crane Inspections Collinsville
Having a frequent crane inspection performed daily or monthly will diagnose problems before they have the chance to develop into accidents that cause expensive downtime. Over time, normal wear and tear can eventually catch up and damage the components and structure. Operational and visual inspections keep the crane in peak performance, which is where our technicians excel!
Frequent inspection includes checking the following list of items:
- Wire ropes – Look for broken strands, any damage to the rope structure, kinks, loss of lubricant, fraying, etc.
- Hoist chains and end connections – Look for distorted links interfering with proper function, excessive wear, twists, and stretch beyond manufacturer’s recommendations. Add lubrication, if necessary.
- Air or hydraulic systems – Look for deterioration or leakage in drain pumps, lines, valves, tanks, etc.
- Hooks – Look for deformation, cracks, etc.
- Braking motions – Make sure that stopping distance is normal and that there is not excessive drift.
- Functional operating mechanisms – Look for maladjustment.
- Hoist trolley and bridge – Run through complete motions.
- Safety – Test safety devices and check that warning and other safety labels are present and legible.
- Rope reeving – Make sure it is in working-condition according to manufacturers’ recommendations.
OSHA Annual Crane Inspection | Periodic Crane Inspections Collinsville
Overhead crane safety is regulated by the Occupational Safety and Health Administration (OSHA) in 29 Code of Federal Regulations (CFR) 1910.179 which calls for inspections to be performed periodically in one to 12-month intervals. Other governing bodies include CMAA (Crane Manufacturers Association of America) and ASME (American Society of Mechanical Engineers) which have similar standards.
According to OSHA, periodic inspection includes checking the following items:
- Distorted, cracked, or worn parts such as shafts, bearings, rollers, pins, gears, clamping and locking devices
- Loose rivets or bolts
- Worn or cracked drums and sheaves
- Wind, load, and other indicators over their full range
- Excessive wear on ratchets, pawls, linings, and brake system parts
- Excessive chain stretch or wear on chain drive sprockets
- Pitting or deterioration of pushbutton stations, limit switches, and controller contactors
- Improper performance or non-safety-compliant electric, gasoline, diesel, or other power plants
- Corroded, cracked, or deformed members
Initial Crane Inspections Collinsville, IL
Any modified, repaired, reinstalled, altered, new, or updated crane is required to be inspected to ensure compliance before the first use. For instance, ANSI B30.11 requires a Rated Load Test and more before you are able to use the crane system.
These inspections should be performed by certified OEM representatives to make sure all working components have been installed properly and functionally-tested. These trained technicians need to provide a written report on the findings. At Engineered Lifting Systems, we have all pertinent crane inspection certifications in order. Speak with us today to come take a look at your new crane before getting started!
Contact Our Overhead Crane Inspectors Collinsville, IL | Engineered Lifting Systems
Let our overhead crane inspectors check out your overhead crane today! Since 2004, we have been providing businesses in Collinsville with OSHA-compliant crane services of all kinds. To get started on a quote for overhead crane inspection in Collinsville, IL, please contact us or call our team at 866-756-1200.