Overhead Crane Inspection in Danville, IL
Overhead crane inspection in Danville, IL. Due to the size and weight of the objects that are transported by overhead cranes, daily operation can lead to degradation or, worse, a dangerous breakdown that puts your employees, your company, and your processes at risk. Which is why periodic and frequent crane inspections are required to not just keep them operating at peak performance, but to also reduce expensive downtime, extend the life of your crane system, and keep your staff safe.
At Engineered Lifting Systems, we offer on-site crane inspection services to industries and businesses across Danville. Our inspectors on staff are certified to perform inspections for compliance with ASME, CMAA, and OSHA standards. To learn more about overhead crane inspection or to get started on a quote, do not hesitate to contact us or call our team at 866-756-1200.
Crane Inspection Services Danville
Our Danville overhead crane company is specialized in performing a variety of crane services, including full inspections where we go through an extensive crane inspection checklist. The frequency with which you need to have inspections completed will depend upon the environment and type of service that the crane performs.
Inspection services include:
- Initial Crane Inspections
- Periodic Inspections (Monthly to Annual)
- Frequent Inspections (Daily to Monthly)
- A review of existing training and inspection records
- Electronic or written inspection report for your records
- Detailed inspection of drive components, wire ropes, brakes, mechanical couplings, limits and limit operation
- Consultation on inspection reports and actionable items regarding mechanical issues and hazards or opportunities for improvement
Crane Inspection Checklist | Danville Frequent Crane Inspection
Having a frequent crane inspection performed daily or monthly will diagnose problems before they have the chance to develop into accidents that cause expensive downtime. The daily usage of your crane means normal wear and tear can eventually catch up and damage the components and structure. Operational and visual inspections keep the crane in peak operating condition, which is where we come in!
Frequent inspection includes checking the following list of items:
- Wire ropes – Look for broken strands, any damage to the rope structure, kinks, loss of lubricant, fraying, etc.
- Hoist chains and end connections – Look for excessive wear, twists, distorted links interfering with proper function, or stretch beyond manufacturer’s recommendations. If necessary, add some lubrication.
- Air or hydraulic systems – Look for deterioration or leakage in drain pumps, lines, valves, tanks, etc.
- Hooks – Look for deformation, cracks, etc.
- Rope reeving – Make sure it is in working-condition according to manufacturers’ recommendations.
- Braking motions – Make sure that stopping distance is normal and that there is not excessive drift.
- Functional operating mechanisms – Look for maladjustment.
- Hoist trolley and bridge – Run through complete motions.
- Safety – Test safety devices and check that warning and other safety labels are present and legible.
OSHA Annual Crane Inspections | Danville Periodic Crane Inspection
Overhead crane safety is regulated by the Occupational Safety and Health Administration (OSHA) in 29 Code of Federal Regulations (CFR) 1910.179 which calls for inspections to be performed periodically in one to 12-month intervals. Other governing bodies include CMAA (Crane Manufacturers Association of America) and ASME (American Society of Mechanical Engineers) which have similar standards.
According to OSHA, periodic inspections include checking the following items:
- Corroded, cracked, or deformed members
- Loose rivets or bolts
- Worn or cracked drums and sheaves
- Distorted, cracked, or worn parts such as shafts, bearings, rollers, pins, gears, clamping and locking devices
- Excessive wear on ratchets, pawls, linings, and brake system parts
- Wind, load, and other indicators over their full range
- Improper performance or non-safety-compliant electric, gasoline, diesel, or other power plants
- Excessive chain stretch or wear on chain drive sprockets
- Pitting or deterioration of pushbutton stations, limit switches, and controller contactors
Initial Crane Inspections in Danville, IL
Any new, reinstalled, modified, altered, repaired, or updated crane needs to be inspected to ensure compliance prior to the first use. For instance, ANSI B30.11 requires a Rated Load Test and more before you can use the crane system.
These inspections should be performed by qualified OEM representatives to make sure all working components have been installed properly and functionally-tested. These trained technicians need to provide a written report on the findings. At Engineered Lifting Systems, we have all pertinent crane inspection certifications in order. Contact us now to come take a look at your new crane before getting started!
Contact Our Overhead Crane Inspectors in Danville, IL | Engineered Lifting Systems
Let our overhead crane inspectors check out your system now! For over 15 years, we have been providing industries in Danville with OSHA-compliant crane services of any type. To get started on a quote for overhead crane inspection in Danville, IL, please contact us or call our team at 866-756-1200.