Overhead Crane Inspection in Columbia, IL
Overhead crane inspection in Columbia, IL. Due to the size and weight of the objects that are transported by overhead cranes, daily usage can lead to decline or, worse, a dangerous breakdown that puts you, your team, or your company at risk. This is why periodic and frequent crane inspections are required to not only keep them operating at peak performance, but to also reduce expensive downtime, extend the life of your crane system, and keep your staff safe.
At Engineered Lifting Systems, our experienced team offers on-site crane inspection services to industries and businesses across Columbia. We are proud have all of our certifications to perform inspections that meet OSHA, ASME and CMAA standards. To learn more about overhead crane inspection or to get started on a quote, please call 866-756-1200 or contact us.
Crane Inspection Services Columbia
Our Columbia overhead crane company is specialized in performing all types of crane services, such as comprehensive inspections where we go through an extensive crane inspection checklist. The frequency with which you need to have inspections completed will depend upon the environment and type of service that the crane performs.
Inspection services include:
- Frequent Inspections (Daily or monthly)
- Periodic Inspections (Monthly or annual)
- Initial Crane Inspections
- Written or electronic inspection report for your records
- A review of existing inspection and training records
- Detailed inspection of drive components, wire ropes, brakes, mechanical couplings, limits and limit operation
- Consultation on inspection reports and actionable items regarding mechanical issues and hazards or opportunities for improvement
Crane Inspections Checklist | Frequent Crane Inspections Columbia
Frequent crane inspections performed monthly or as often as daily can help identify potential problems and address them before a costly accident occurs. The daily usage of your crane means normal wear and tear can eventually catch up and wreak havoc on the structure and components. Operational and visual inspections keep the crane in optimal performance, which is where our technicians excel!
Frequent inspections include checking the following list of items:
- Wire ropes – Look for any damage or deformation to the rope structure, fraying, loss of lubricant, broken strands, kinks, etc.
- Hoist chains and end connections – Look for excessive wear, twists, distorted links interfering with proper function, or stretch beyond manufacturer’s recommendations. If necessary, add some lubrication.
- Air or hydraulic systems – Look for deterioration or leakage in tanks, lines, drain pumps, valves, etc.
- Hooks – Look for deformation, cracks, etc.
- Rope reeving – Make sure it is in working-condition according to manufacturers’ recommendations.
- Braking motions – Make sure that stopping distance is normal and that there is not excessive drift.
- Functional operating mechanisms – Look for maladjustment.
- Hoist trolley and bridge – Run through complete motions.
- Safety – Test safety devices and check that warning and other safety labels are present and legible.
OSHA Annual Crane Inspection | Columbia Periodic Crane Inspection
Overhead crane safety is regulated by the Occupational Safety and Health Administration (OSHA) in 29 Code of Federal Regulations (CFR) 1910.179 which calls for inspections to be performed periodically in one to 12-month intervals. Other governing bodies include ASME (The American Society of Mechanical Engineers) and CMAA (Crane Manufacturers Association of America) which have similar standards.
According to OSHA, periodic inspection includes checking the following items:
- Wind, load, and other indicators over their full range
- Worn or cracked drums and sheaves
- Loose rivets or bolts
- Corroded, cracked, or deformed members
- Distorted, cracked, or worn parts such as shafts, bearings, rollers, pins, gears, clamping and locking devices
- Pitting or deterioration of pushbutton stations, limit switches, and controller contactors
- Improper performance or non-safety-compliant electric, gasoline, diesel, or other power plants
- Excessive wear on ratchets, pawls, linings, and brake system parts
- Excessive chain stretch or wear on chain drive sprockets
Initial Crane Inspections Columbia, IL
Any modified, repaired, reinstalled, altered, new, or updated crane is required to be inspected to ensure compliance prior to the first use. For instance, ANSI B30.11 requires a Rated Load Test and more before you can use the overhead crane.
These inspections should be performed by experienced OEM representatives to make sure all parts of the system have been installed properly and functionally-tested. These trained technicians must provide a full report on the findings. At Engineered Lifting Systems, we have all pertinent crane inspection certifications in place. Speak with us now to come take a look at your new crane before getting started!
Get in Touch With Our Overhead Crane Inspectors in Columbia, IL | Engineered Lifting Systems
Let our overhead crane inspectors take a look at your overhead crane today! Since 2004, we have been providing businesses in Columbia with OSHA-compliant crane services of any type. To get started on a quote for overhead crane inspection in Columbia, IL, please contact us or call our team at 866-756-1200.