Overhead Crane Inspection Columbia, IL
Overhead crane inspection Columbia, IL. Because of the weight and overall size of the objects often being transported by overhead cranes, daily operation can lead to deterioration or, worse, a dangerous failure that puts your employees, your company, and your processes at risk. This is exactly why periodic and frequent crane inspections from Engineered Lifting Systems are necessary to not simply keep them operating at peak performance, but to also reduce expensive downtime, extend the life of your crane system, and keep your staff safe.
Founded in St. Louis in 2004, Engineered Lifting Systems is the Midwest’s crane solution – providing everything you need for your Columbia, IL overhead crane system. From initial consultation to inspection, repair services, and maintenance, or even an entire overhead crane brake rebuild, our main goal since that first day in 2004 has been to provide the best inspection services and equipment for your overhead crane system that meets the most demanding manufacturing mandates in Columbia, IL and throughout the Midwest.
To learn more about overhead crane inspection or to get started on a quote, reach out to us online or call our staff at 866-756-1200 or 866-756-1202.
Overhead Crane Inspection Services For Columbia, IL and Midwest Businesses By Engineered Lifting Systems
Our Columbia, IL overhead crane company is specialized in performing a variety of crane services, including full inspections in which we will complete an extensive crane inspection checklist – auditing your machines and providing documentation for compliance with industry standards. The frequency of inspection is based on application, environmental, and service factors. Our staff inspectors are certified to perform inspections for compliance with the following standards:
- Occupational Safety and Health Administration (OSHA)
- American Society of Mechanical Engineers (ASME)
- Construction Management Association of America (CMAA)
Overhead crane inspection services offered by Engineered Lifting Systems in Columbia, IL and throughout the Midwest include:
- Initial Crane Inspections
- Periodic Inspections (monthly to annually)
- Frequent Inspections (daily to monthly)
- A review of existing training and inspection records
- Electronic or written inspection report for your records
- Detailed inspection of brakes, drive components, mechanical couplings, wire ropes, limits and limit operation
- Consultation on inspection reports and actionable items regarding mechanical issues, hazards, or opportunities for improvement
Overhead Crane Inspection Checklist | Frequent Inspections in Columbia, IL and Throughout the Midwest
Having a frequent crane inspection performed daily or monthly will diagnose problems before they have the chance to develop into accidents that cause expensive downtime. Over time, normal wear and tear can eventually catch up and damage the components and structure. Visual and operational inspections keep the crane in peak performance, which is where we come in!
Frequent inspection in Columbia, IL and throughout the Midwest includes examining the following items:
- Wire ropes – The Engineered Lifting Systems professionals look for broken strands, any damage to the rope structure, kinks, loss of lubricant, fraying, etc.
- Hoist chains and end connections – Our specialists look for distorted links interfering with proper function, excessive wear, twists, and stretch beyond manufacturer’s recommendations. We then add lubrication, if necessary.
- Functional operating mechanisms – Our Columbia, IL and Midwest specialists look for maladjustment.
- Air or hydraulic systems – We check for leakage or deterioration in drain pumps, lines, valves, tanks, etc.
- Hooks – We look for cracks, deformation, etc.
- Braking motions – Our specialists ensure that there is no excessive drift and that stopping distance is normal.
- Hoist trolley and bridge – We run through complete motions.
- Rope reeving – We ensure it is in working order according to manufacturers’ recommendations.
- Safety – Our specialists test safety components and check that warning and other safety labels are present and legible.
OSHA Annual Overhead Crane Inspection | Periodic Inspections in Columbia, IL and Throughout the Midwest
Overhead crane safety is regulated by the OSHA in 29 Code of Federal Regulations (CFR) 1910.179 which calls for inspections to be performed periodically in 1- to 12-month intervals. These regulations for annual inspection are to determine if any deficiencies are observed and if they constitute a safety hazard.
According to OSHA, periodic inspections include checking the following items:
- Distorted, cracked, or worn parts such as shafts, bearings, rollers, pins, gears, clamping and locking devices
- Loose rivets or bolts
- Worn or cracked drums and sheaves
- Wind, load, and other indicators over their full range
- Excessive wear on ratchets, pawls, linings, and brake system parts
- Excessive chain stretch or wear on chain drive sprockets
- Pitting or deterioration of pushbutton stations, limit switches, and controller contactors
- Improper performance or non-safety-compliant electric, gasoline, diesel, or other power plants
- Corroded, cracked, or deformed members
If you fail to do these crane inspection requisites, not only will it affect your efficiency and reputation, it could lead to fines if OSHA were to perform an on-site audit. Give us a call now at 866-756-1200 or 866-756-1202 or reach out to us online.
Initial Overhead Crane Inspections For New Equipment in Columbia, IL and Throughout the Midwest
Any new, reinstalled, modified, altered, repaired, or updated crane should be inspected to ensure compliance prior to the first use. For example, ASME’s ANSI B30.11 requires a Rated Load Test confirming that the load rating is no more than 80 percent of the maximum load sustained during the test before you can even use the overhead crane.
These inspections should be performed by certified representatives in accordance with OEM recommendations to make sure all working components have been tested and properly installed. These trained technicians must provide a full report on the results. At Engineered Lifting Systems, we have all pertinent crane inspection certifications in place. Contact us today or call us at 866-756-1200 or 866-756-1202 to take a look at your system before getting to work in the Columbia, IL area or elsewhere throughout the Midwest.
Contact the Leading Overhead Crane Inspectors in Columbia, IL, Throughout the Midwest | Engineered Lifting Systems
Let our overhead crane inspectors take a look at your system today. Once we are finished, you can get back to work with the peace of mind knowing your system meets government standards and your team is safe to do what they do best. An inoperable overhead crane puts a costly halt to your worksite, along with your deadline and your bottom line. Nobody wants that to happen.
Engineered Lifting Systems has been providing Columbia, IL and Midwest companies with OSHA-compliant crane services of all kinds, since that first day in 2004. To get begin a quote for overhead crane inspection, reach out to us or give our experienced specialists a call right now at 866-756-1200 or 866-756-1202.