Overhead Crane Inspection in Mt. Vernon, IL
Overhead crane inspection in Mt. Vernon, IL. Due to the size and weight of the objects often being transported by overhead cranes, daily operation can lead to degradation or, worse, a dangerous failure that puts you, your team, or your company at risk. This is why frequent and periodic crane inspections are required to not just keep them operating at top efficiency, but to also keep your personnel safe, reduce costly downtime, and extend the life of your equipment.
At Engineered Lifting Systems, our experienced team offers on-site crane inspection services to industries and businesses in Mt. Vernon. We are proud have all of our certifications to perform inspections that meet OSHA, ASME and CMAA standards. To speak with our team about overhead crane inspection or to get started on a quote, do not hesitate to call 866-756-1200 or contact us.
Crane Inspection Services Mt. Vernon
Our Mt. Vernon overhead crane company is experienced in performing a variety of crane services, including full inspections where we go through an extensive crane inspection checklist. The frequency with which you need to have inspections completed will depend upon the environment and type of service that the crane performs.
Inspection services offered by Engineered Lifting Systems:
- Initial Crane Inspections
- Frequent Inspections (Daily to Monthly)
- Periodic Inspections (Monthly or Annual)
- A review of existing inspection and training records
- Written or electronic inspection report for your records
- Detailed inspection of drive components, wire ropes, brakes, mechanical couplings, limits and limit operation
- Consultation on inspection reports and actionable items regarding mechanical issues and hazards or opportunities for improvement
Crane Inspections Checklist | Frequent Crane Inspections Mt. Vernon
Frequent crane inspections performed monthly or as often as daily can help identify potential problems and address them before a costly accident occurs. The daily usage of your crane means normal wear and tear can eventually catch up and damage the components and structure. Operational and visual inspections keep the crane in optimal performance, which is where we come in!
Frequent inspections include checking the following list of items:
- Wire ropes – Look for any damage or deformation to the rope structure, fraying, loss of lubricant, broken strands, kinks, etc.
- Hoist chains and end connections – Look for distorted links interfering with proper function, excessive wear, twists, and stretch beyond manufacturer’s recommendations. If necessary, add some lubrication.
- Air or hydraulic systems – Look for deterioration or leakage in tanks, lines, drain pumps, valves, etc.
- Hooks – Look for cracks, deformation, etc.
- Functional operating mechanisms – Look for maladjustment.
- Braking motions – Make sure that stopping distance is normal and that there is not excessive drift.
- Hoist trolley and bridge – Run through complete motions.
- Rope reeving – Make sure it is in working-condition according to manufacturers’ recommendations.
- Safety – Test safety devices and check that warning and other safety labels are present and legible.
OSHA Annual Crane Inspections | Mt. Vernon Periodic Crane Inspection
Overhead crane safety is regulated by the Occupational Safety and Health Administration (OSHA) in 29 Code of Federal Regulations (CFR) 1910.179 which dictates that inspections should be performed on a periodic basis of every one to 12 months. Other governing bodies include ASME (The American Society of Mechanical Engineers) and CMAA (Crane Manufacturers Association of America) which have similar standards.
According to OSHA, periodic inspections include checking the following items:
- Distorted, cracked, or worn parts such as shafts, bearings, rollers, pins, gears, clamping and locking devices
- Loose rivets or bolts
- Worn or cracked drums and sheaves
- Wind, load, and other indicators over their full range
- Excessive wear on ratchets, pawls, linings, and brake system parts
- Excessive chain stretch or wear on chain drive sprockets
- Pitting or deterioration of pushbutton stations, limit switches, and controller contactors
- Improper performance or non-safety-compliant electric, gasoline, diesel, or other power plants
- Corroded, cracked, or deformed members
Initial Crane Inspections in Mt. Vernon, IL
Any modified, repaired, reinstalled, altered, new, or updated crane should be inspected to ensure compliance before the first use. For example, ANSI B30.11 requires a Rated Load Test and more before you can use the crane system.
These inspections should be performed by qualified OEM representatives to ensure that all parts of the system have been installed properly and functionally-tested. These trained technicians must provide a full report of the findings. At Engineered Lifting Systems, we have all pertinent crane inspection certifications in order. Speak with us today to come take a look at your new crane before getting started!
Get in Touch With Our Overhead Crane Inspectors in Mt. Vernon, IL | Engineered Lifting Systems
Let our overhead crane inspectors take a look at your overhead crane now! For over 15 years, we have been providing industries in Mt. Vernon with OSHA-compliant crane services of all kinds. To get started on a quote for overhead crane inspection in Mt. Vernon, IL, please contact us or call our team at 866-756-1200.