Overhead Crane Inspection in Madison County, IL
Overhead crane inspection in Madison County, IL. Due to the weight and overall size of the objects that are transported by overhead cranes, daily operation can lead to decline or, worse, a dangerous deficiency that puts you, your team, or your company at risk. This is why periodic and frequent crane inspections are required to not only keep them working at top efficiency, but to also keep your personnel safe, reduce costly downtime, and extend the life of your equipment.
At Engineered Lifting Systems, our experienced team offers on-site crane inspection services to businesses and industries across Madison County. Our inspectors on staff are certified to perform inspections for compliance with OSHA, ASME and CMAA standards. To learn more about overhead crane inspection or to get started on a quote, do not hesitate to call 866-756-1200 or contact us.
Crane Inspection Services Madison County
Our Madison County overhead crane company is specialized in performing a variety of crane services, including comprehensive inspections where we go through an extensive crane inspection checklist. The frequency with which you need to have inspections completed will depend upon the environment and type of service that the crane performs.
Inspection services include:
- Initial Crane Inspections
- Periodic Inspections (Monthly to Annual)
- Frequent Inspections (Daily to Monthly)
- A review of existing training and inspection records
- Electronic or written inspection report for your records
- Detailed inspection of brakes, drive components, mechanical couplings, wire ropes, limits and limit operation
- Consultation on inspection reports and actionable items regarding mechanical issues, hazards, or opportunities for improvement
Crane Inspection Checklist | Frequent Crane Inspections Madison County
Frequent crane inspections performed monthly or as often as daily can help identify potential problems and address them before a costly accident occurs. Over time, normal wear and tear can eventually catch up and wreak havoc on the structure and components. Visual and operational inspections keep the crane in optimal operating condition, which is where our technicians excel!
Frequent inspection includes checking the following list of items:
- Wire ropes – Look for broken strands, fraying, kinks, any deformation or damage to the rope structure, loss of lubricant, etc.
- Hoist chains and end connections – Look for excessive wear, twists, distorted links interfering with proper function, or stretch beyond manufacturer’s recommendations. Add lubrication, if necessary.
- Air or hydraulic systems – Look for leakage or deterioration in drain pumps, lines, valves, tanks, etc.
- Hooks – Look for deformation, cracks, etc.
- Functional operating mechanisms – Look for maladjustment.
- Braking motions – Make sure that stopping distance is normal and that there is not excessive drift.
- Hoist trolley and bridge – Run through complete motions.
- Rope reeving – Make sure it is in working-condition according to manufacturers’ recommendations.
- Safety – Test safety devices and check that warning and other safety labels are present and legible.
OSHA Annual Crane Inspection | Madison County Periodic Crane Inspection
Overhead crane safety is regulated by the Occupational Safety and Health Administration (OSHA) in 29 Code of Federal Regulations (CFR) 1910.179 which calls for inspections to be performed periodically in one to 12-month intervals. Other governing bodies include CMAA (Crane Manufacturers Association of America) and ASME (American Society of Mechanical Engineers) which have similar standards.
According to OSHA, periodic inspection includes checking the following items:
- Corroded, cracked, or deformed members
- Loose rivets or bolts
- Worn or cracked drums and sheaves
- Distorted, cracked, or worn parts such as shafts, bearings, rollers, pins, gears, clamping and locking devices
- Excessive wear on ratchets, pawls, linings, and brake system parts
- Wind, load, and other indicators over their full range
- Improper performance or non-safety-compliant electric, gasoline, diesel, or other power plants
- Excessive chain stretch or wear on chain drive sprockets
- Pitting or deterioration of pushbutton stations, limit switches, and controller contactors
Initial Crane Inspections in Madison County, IL
Any modified, repaired, reinstalled, altered, new, or updated crane needs to be inspected to ensure compliance prior to the first use. For example, ANSI B30.11 requires a Rated Load Test and more before you are able to use the overhead crane.
These inspections should be performed by qualified OEM representatives to make sure all working components have been tested and properly installed. These trained technicians must provide a full report of the findings. At Engineered Lifting Systems, we have all pertinent crane inspection certifications in place. Speak with us now to take a look at your system before getting to work!
Contact Our Overhead Crane Inspectors Madison County, IL | Engineered Lifting Systems
Let our overhead crane inspectors take a look at your system today! For over 15 years, we have been providing industries in Madison County with OSHA-compliant crane services of any type. To get started on a quote for overhead crane inspection in Madison County, IL, please contact us or call our team at 866-756-1200.